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Smart Hpcm

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1- Product name:

High auto high quality low labour cost high pressure casting machine for intelligence toilet one piece and two piece water closet

Hot sales in China smart toilet high pressure casting machine

Sanitary ceramic E bidet intelligent water closet high pressure casting plants from China for sale

China best quality high auto smart toilet producing machine

Automatic innovation pressure casting plants for intelligent toilet producing

High auto high quality intelligent water closet pressure casting producing line casting plants

Key words:Hexiang hi-pressure sanitary ware casting machine for bowl of 2-piece toilet

 2-Product grouping

Casting machine-High pressure casting machine-toilet

Model: intelligent toilet

 1- Application of machine

This pressure casting machine with casting module is used to produce smart toilet, e-bidet, intelligent toilet, skirt toilet, one piece toilet, and two piece water closet and so on. It is a modern high pressure casting equipment which integrates comprehensive technology of water, electricity, compressor air, hydraulic and vacuum.

As the first choice for modern sanitary ceramic factory and favorite of client, it is mainly applicable to cast and form green body of intelligent toilet.  

Its’ advantage is: high output, low labor cost, energy saving and environmental protection, also it solves the problem of youth labor shortage.

 2- Machine’s structure

The intelligent toilet high pressure casting machine mainly include rim casting workstation, siphon casting workstation, skirt casting workstation, robot painting slip system, convey green base system, electric control system.

Every working station includes: portion of main body, compressed air, mould hydraulic press, slip feeding pressure reinforce, vacuum demoulding system and electrical auto control system etc.

5-working principle:

By the high pressure generated by the hydraulic station, the water contained inside the slip is discharged through the drainage pipe of the porous resin layer, while the solidity remained in the mould, thus achieving the purpose of rapid forming of green body.

Equipment advantages

1. Suitable for producing different model rim of two piece toilet bowl, wash basin, lid.
2. Flexible for different capacity, low invest cost.
3. Machine advantage:
High auto control, low labour strength;
Small floor space with low building cost;
The machine chooses Siemen PLC 1500 series, can realize remoting control and   fault eliminate, help factory to manage producing;
Choose Japan SMC pneumatic control system, Omron lighting control element, Germany IFM sensor, Hydraulic system adopts American Rexroth valve group, Germany Pepper Fuchs proximity switch, America Parker seal to make sure the machine stable running, reduce faults rate.
The machine adopts marine fluorocarbon paint, which has strong corrosion resistance in high temperature and high humidity environments.

3D reference structural photo of machine and main component

5. main technical parameter :

parameter

Items

Contents

1

Demoulding method

Vertical lifting+ Transverse  horizontal +vacuum suction+ compressed air

2

Mould close method

auxiliary by pneumatic +mould close by hydraulic

3

Pressure of mould close

30~40T

4

Accurate of mould close

±0.25mm

5

Turnover angle of turnover-frame

0-34°

6

Pressure of low-pressure slip feeding

0.25±0.05MPa

7

Pressure of hi-pressure slip feeding

0.8~1.0MPa

8

Method to increase pressure for slip feeding

Pressure reinforcement by hydraulic

9

Pressure of compressed air

≥0.6MPa

10

Air consumption(/module)

0.3M³/h

11

water pressure

0.3MPa

12

Water consumption (/module)

0.2M³/h

13

Q’ty of mould

1 for rim+1 for engine+1 for skirt/time/module

14

General casting period

< 30 min/cycle (adjustable)

15

Floor space

60M×36M

 6-output and efficiency

Capacity calculation, sample by 8 module type

Daily working time

12

Hours/day

1200

Mins/day

Q’ty of module

16

1 pcs of mould/module =1 for rim+1 for skirt+1 for engine

Casting cycle

30

Mins

Daily output

384

pcs

Average manpower output

Q’ty of shift per day

1


Manpower per shift

10


Average manpower output

38

38pcs/man/shift; includes process of blowing-cleaning, polishing, hole punching finished by robot

 

7-主要部件品牌brand of main components

Item No

Parts name

Brand

Remarks

1

PLC

Siemens

1200-1500 Series

2

Touching screen

Kinco


3

Pneumatic control cabinet

SMC

Integrated control

4

Pneumatic control elements

SMC

Air pipe, valve

5

Travel Switch

Schneider


6

Proximity switch

Pepperl fuchs


7

Water drop separator

SMC


8

Micro-mist separator

SMC


9

Cycle vacuum pump

Nash


10

Speed control valve

SMC


11

Cylinder

SMC


12

Solenoid valve

SMC


13

Reducing valve

SMC


14

Electric elements

Schneider and Omron


15

Safety curtain

Omron


16

Hydraulic valve group

Rexroth


17

Seal of hydraulic station

Parker


Reference photo of product produced by this machine

reference photo of machine in running


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